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After the body & frame had been cleaned up via blasting, I knew where all
the damaged areas were. Most - especially the major damaged areas - were visible before, but a few new ones showed up
that hadn't been quite as obvious before. I made two major purchases to help with repair: a welder and an air
compressor. I began by removing the right side rocker area. I started there because it was in slightly worse shape than
the left side and I needed something to refer to and copy. Once that side was done, then I repaired the left side and
reversed the process, using the finished right side as my reference. I used POR-15 to coat
the interior of the inner and outer sills. I guess only time will tell how well that worked.
One thing I learned about my amateur welding was that I didn't think I
could do well enough on the exterior panels to have them look OK. Those
areas included the lower portion of both front fenders, the dogleg of
both rear fenders, and some holes in the rear valance. There were also
holes in the trunk lid from a luggage rack. I was planning on a luggage
rack, too, but the holes didn't line up so they would have to be filled
and I sure wasn't going to tackle aluminum welding. I also knew that
the radiator duct panel would have to be replaced. I began removing
that, but got worried when I saw all the weld attachments to the inner
fenders. I was afraid I was going to do more damage than I could
handle.
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