September, 2004

CHASSIS BUILD

January 13, 2008


Home Beginnings Clean Up Repair & Paint

Chassis Assembly Top Tonneau Links


SUBASSEMBLIES

Engine-Trans Seats Susp-Brakes Dash
Side Curtains Windshield Heater Wiring


CHASSIS

Once I received the chassis (frame) back from the body guy, I first had it powder coated. When I got it back, it was just a matter of installing all the parts onto it. By the time I was into this part of the project, most of the smaller parts or assemblies that needed work had already been cleaned up. As a result, the assembly went pretty quickly. It only took me about 2 months to get it ready to have the body dropped back onto it.

I also wanted to get the engine running while it was still on the chassis. The last thing I wanted was to discover a problem with the engine after I had the body back on it. It was a bit of a mickey mouse setup to get the gauges and radiator hooked up, but it ended up working out OK. I had apparently forgotten to tighten down the points, so the engine initially wouldn't start. As soon as I corrected that, it fired right up. It looked like I was good to go for the body drop.

I did have a couple of minor problems later with the engine. The water pump began leaking and had to be replaced. I also had a problem with one of the ignition leads. I had cut it too short and it eventually backed away from the spark plug (turns out the terminal was never on the plug, just close to it). I initially did a temporary correction, but I've now replaced all the leads with new ones (just to keep them all looking the same). I ran the car for quite some time with the SU carbs on the initial setup used when I rebuilt them. I've now done the correct setup of the carbs. I used a "Uni-Syn" to measure the flow in the carbs and make sure they were set the same. I don't think I would have been able to balance them using just my ear and a piece of tubing as some are able to do. I've noticed some difference with them correctly adjusted, but they must have been close before. I do have a small problem with the idle speed that seems to vary with engine temperature, but I haven't gone looking for the source of the problem yet since it hasn't been a big deal.  


Click any Image to Enlarge


Powder Coated - Ready to Start

               


Brake Union First Part Installed

               


Fuel Pump Installed

               


Initial Install of Rear Wiring



Fuel/Brake Lines & Wiring Install

               


Rear End Install In Process

               


Rear End Bolted In

               


Rear Shocks Added



Rear End Side View

               


Battery In - Not Connected

               


Right Frt Suspension

               


Front Suspension



Trial Fit of Floorboards

               


Beginning Engine Drop

               


Engine Drop Progressing

               


Engine Drop - Closer Yet



Engine Drop - Almost In

               


Engine Drop - Another View

               


Engine Drop - Finally In

               


Floorboards with Tunnel In



Fuel Tank In

               


1st Start Engine Setup

               


1st Engine Start - Frt View

               


Engine Running! - Note Oil Press



Final Floorboard Fit Pre-Finish

               


Seats Again

               


Floorboards Coated & Drying

               


Floorboards - Final Install



Muffler in Place

               


Chassis Finished

               


Chassis - Enroute to Body Drop



Questions? Click here to contact me: Larry.